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Often the results stemming from the creative and innovative production design team at OMP will result in less expensive production by either saving in material costs, die and tooling costs or critical deadlines consistently met.
Following are several design solutions developed by the experienced staff at OMP that have done just that for each client: |
Innovative Solutions
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SuperClip
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Solution OMP created a design which enables a punch press operation to run simultaneously with a 4-Slide machine. State of the art optical sensors were employed for vertical slug removal. Also a die was designed using special tool steels that can stand up to the task of the abrasive stainless steel used in the production of this part. | |
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Result With this new design implemented, production now experiences very little down time, eliminating line shortages and producing a part more timely and profitably for the client. | |
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Assembly Part
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Solution OMP created a design which enables two dies to run in one press with multiple feeders with brass strip and silver contact material running in tandem. The contact material is welded to the brass strip before entering the complex compound progressive die. With special designs, the flat contact material is formed to a special electrical contact while remaining progression is stamping all around the part. Additionally, OMP developed a special carrier system that allowed a third operation to be added, utilizing a sophisticated automated screw driver unit to drive a special self tapping screw to a very close tolerance. The finished assembly is ejected and ready to ship to the customer. | |
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Result With this new design implemented, production is completed all in one process, saving man power and time, resulting in a better production process of the part for the client. | |
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Clip
Problem |
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Solution Instead of the typical part design which required a very expensive and complex progressive tool, OMP solved the problem by designing and building an innovative 4-Slide tool at one fifth of the cost. The material used to manufacture this part is an exotic alloy which can typically wear tooling down in short periods of time. OMP's production team tackled this problem and designed the tooling necessary to meet the exacting production requirements for the contract. OMP is meeting close tolerance with TIR requirements on this multi-formed part and exceeding the machine capabilities for all 4-Slide standards | |
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Result The client is able to fulfill the government contract. | |
O'Hara Metal Products
4949 Fulton Drive, Fairfield, CA 94534
(707) 863-9090 or (877) 642-7263 | (707) 863-9006 FAX